Gerber Technology – Virtek Laser QC

GERBER TECHNOLOGY-VIRTEK LASER QC


Virtek LaserQC inspection system uses lasers to ensure accuracy and quality control. Virtek® LaserQC® is a rapid inspection system that employs lasers to measure the accuracy of two-dimensional parts to tolerances within 0.05mm (0.002 inches).

dentify quality issues quickly


Designed for the manufacturing environment, Virtek LaserQC verifies system calibration before each scan to ensure repeatable accuracy. By pinpointing errors immediately, you reduce scrap and rework and improve profitability.

Take quality to a new level


Virtek LaserQC captures more than 500 data points per second and is accurate to within 0.05mm (0.002 inches). In addition, quality control reports instill customer confidence.

Get to work right away


Virtek LaserQC is designed for easy set up so it can be operational in only a few hours. The intuitive user interface allows new operators to quickly become fully proficient.

Gerber Technology – Virtek Projection Workstation

GERBER TECHNOLOGY-VIRTEK PROJECTION WORKSTATION


The stainless steel workstation is highly mobile, easy to use, and loaded with ample storage space. A fully functioning multi-use workstation with adjustable projection mast that is compatible with all of Virtek’s laser projection systems.

Ease of use

The workstation is easy to move, use, and can point the Virtek laser projector and or locator to any angle or location. Easily make height adjustments to a maximum height of 6 meters.

Mobility

The all-in-one workstation can be mobile, stationary, or stored and provides increased sturdiness with a foot pedal braking system.

Storage

When the Virtek laser projector and or locator is not in use, it can be securely locked away inside the workstation. The workstation offers large capacity drawers and cabinets to store system accessories.

System Specifications:

  • Maximum payload Single projector and locator together ~35 kg (75 lb.)
  • Workstation top surface 45 cm x 91 cm (18 in. x 36 in.)
  • Wheels 6” Polyurethane covered cast iron
  • Projection height 1.2 m x 6 m (4 ft. x 20 ft.)

Gerber Technology – Virtek Data Creator

GERBER TECHNOLOGY-VIRTEK DATA CREATOR


Visualize, generate, and edit projection data directly from a part’s CAD models in a virtual 3D environment. Modify the projection process and troubleshoot manufacturing problems with Virtek laser projectors.

Save time


Quickly generate project files using the most recent CAD files from STEP, IGES, CATIA® V4/V5/V6, CREO, Solidworks, Siemens NX, DXF formats to quickly generate projection files.

Troubleshoot faster


The Virtek® Projection Data Creator can help determine the root cause of manufacturing projection problems in minutes rather than hours.

Planning process


Define and lock down the manufacturing process. Add in supporting documentation, such as queries, labels, or graphics, to reduce paperwork. Improve throughput by providing information where it’s needed the most.

Gerber Technology – Virtek Iris SPS

GERBER TECHNOLOGY-VIRTEK IRIS SPS


Virtek laser projectors work with or without targets for projection.

The Virtek Iris™ Spatial Positioning System (SPS) offers advanced software created to guide you through the assembly process, the Iris system uses the geometric features of parts, to accurately locate a work piece in 3D space designed for the aerospace industry.

Supporting the use of multiple vision systems and laser projectors, it guides users through part assembly, digitizing, verification and paint masking tasks

Iris improves efficiencies – for some companies as much as 60 percent. Instantly measure and project on parts that were previously impractical or impossible. Detect errors early in the process; prevent costly rework. Eliminate the need for templates and ensure assemblies match CAD designs precisely.

Core Benefits

  • Locates work piece in 3D space
  • Locks onto CAD datum references
  • Works without targets
  • Accurately projects 3D position of work piece
  • Increased throughput and flawless quality control
  • Reduces operator error
  • Easily portable
  • Accelerates digitizing, paint masking and final assembly tasks

Gerber Technology – Virtek Laser Edge

GERBER TECHNOLOGY-VIRTEK LASER EDGE


It’s perfect for 3D-laser ply layup and alignment, paint masking, assembly or component/bracket placements.

Increase productivity


By eliminating the use of physical templates, productivity of the layup process improves by as much as 50 percent.

Ensure accuracy


The laser projection system helps eliminate costly human errors that may occur when using physical templates. It also provides critical quality control checks.

Control the process


Virtek LaserEdge templating system ensures operators adhere to a specified manufacturing process, following proper steps and fabricating parts in the correct order displayed as 3D projection views on the tool surface.